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MAHLE SmartBike Systems S.L.U.

MAHLE XS System

MAHLE XS System

MAHLE SmartBike Systems S.L.U.

Description

The Power of Simplicity

The XS System by MAHLE SmartBike Systems revolutionizes eBike integration with a minimalist,
sustainable solution.

Weighing just 2.5 kg (incl. X20 motor), it uses the 1 kg eX1 battery, fitting into a bottle cage, eliminating bulky internal batteries. Its modular design combines eX1 battery, smart controller, X20 or X30 motor, and sensors.

Tailored to Fit

Thanks to its minimalistic design, the XS System is versatile enough to fit on a wide range of bicycles. This adaptability makes the XS System an attractive choice for bike brands looking to broaden their electric offerings, particularly for more compact or unconventional bike designs.

Minimum Components, Maximum Performance

The XS System features only essential components: XS Smart Controller, the External Battery eX1, and motor (X20 or X30). This reduces the system’s weight, increases sustainability by using fewer materials, and simplifies maintenance, without compromising performance.

With 171 Wh, it's ideal for urban rides and charges via the Energy Hub, which also serves as a USB-C power bank. Fully compatible with the MAHLE ecosystem, XS enables limitless customization with accessories like eShifters or Pulsar ONE—ushering in a new era of sustainable eMobility.

Sustainable Innovation

By removing the internal battery and optimizing the design for minimal electronic components, the XS System drastically reduces environmental impact.

This lighter, more compact solution is ideal for riders who care about reducing their carbon footprint while enjoying high performance.

Supreme Compatibility

With minimal components needed for a fully functional eBike, easy replaceability, and a range of accessories available, customization possibilities are endless. To make sure that the system also fits you.

More products by MAHLE SmartBike Systems S.L.U.

MAHLE X20 System

MAHLE X20 System, the new benchmark in the SmartBike industry

Ultracompact, light and smart system that creates a full range of new riding possibilities while making eBikes look & feel indistinguishable from high performance bikes. The latest innovations create the best support at any cadence, whether racing at top speeds or climbing up a mountain. X20 is designed to drive the rider and the whole industry forward.

Lightest drive unit on the market

The crown jewel of the new X20 System, that drove the whole industry forward. Lightweight at only 1,399 grams It includes the AMC system -Automatic Motor Connection, pending patent- that gets rid of motor cables and allows the wheel to be positioned naturally,fixing it through a standard 12 mm thru-axle.

The subtlety of power

55Nm of torque and compatible with the EU (25Km/h) and US (20M/h) markets, the X20 drive unit is designed and assembled in Europe to reach a maximum performance level, completely eliminating the drag when maximum assisted speed is exceeded, not penalizing the rider.

Always ready

Compatible with all freewheel standards and groupsets up to 13 speeds. The X20 drive unit features a new quick freewheel replacement system that eases maintenance, keeping the engine ready at all times.

New Head Unit

Knowing everything happening in your eBike without interfering with the design and the riding experience is now a reality. At a glance, you can check battery level, assistance power, warnings and alerts, allowing the rider to focus on what is really important, the ride.

AI & Machine Learning

The X20 System is the first one capable of processing the signals from all sensors and rider movements, adapting ebike´s response to the terrain and user's efforts and needs. It features Machine Learning technology to respond in real time and AI when post-processing in the Cloud.

You define your journey

With its 55Nm the X20 system will make you go further. The power, acceleration and reaction of the system can be adjusted by level of assistance*. The Torque & Cadence Sensor in the bottom bracket is a masterpiece that allows the integration of any groupset.

Farther, safer, more efficient, faster

The new batteries, iX2, iX3 and Range Extender, provide an assisted ride autonomy that can go beyond 140 KM, optimizing consumption thanks to the new generation of integrated motor controls.

Smart charging

The charging system is designed to provide information on the state of charge, update the system or adapt the charging current to the type and state of the battery, reducing charging times significantly.

One step further

The new generation of Range Extenders of 177Wh and only 1.1Kg of weight, increases ebike´s autonomy 50% to 70% and gives the possibility of adjusting the operating mode and discharge priority.

Trade fair innovation

M40 System

MAHLE M40: Maximum power, minimum weight. A new generation of mid-drive systems

Designed for the most demanding riders and perfected down to the last detail, the new MAHLE M40 system marks a new era in eBike electrification. Built to deliver powerful performance in a lightweight, highly agile package, it redefines what full-performance eBiking means.

Uncompromising performance
Weighing just 5.2 kg, the M40 stands out as one of the lightest full power systems on the market. It delivers 105 Nm of torque, up to 850 W of peak power, and a 400% assistance ratio, achieving a leading power-to-weight ratio of 340 W/kg.

Advanced range and efficiency
With a range of up to 150 km or 2,500 meters of elevation gain, the system maximizes every watt to strike a unique balance between lightweight design, extended range, and sustained power. (Figures may vary depending on rider, terrain, environmental conditions, and season.)

Smart and natural assistance
An ultra-precise speed sensor on the rear wheel enables smooth and controlled power delivery, adapting seamlessly to the rider’s cadence and effort to ensure a natural and fluid riding experience—free from jerks or sudden surges.

Smart features for any terrain
  • Smart Disengagement: seamless transition between assisted and unassisted pedaling with zero drag.
  • Motor Dynamic Overrun: provides momentum after pedaling stops, ideal for clearing obstacles smoothly.
  • Hill Brake: automatic motor hold on inclines for safe and stable starts.

MAHLE ecosystem: compatible and scalable
The M40 is fully compatible with the MAHLE X series, offering a scalable system tailored to different rider needs. It also introduces new components developed specifically for this platform:
  • Trio: a compact, wireless, and intuitive remote.
  • Head Unit+: a sleek 1.9” color display with BLE connectivity and multiple mounting options.
  • iM5 and iM8 batteries: high-performance 48V batteries with fast charging (up to 80% in under 3 or 4.5 hours), compact and powerful.
  • Innovative charging port and state-of-the-art speed sensor, detecting speed changes in under 3 cm of movement for unmatched precision.

Sleek design and full integration
MAHLE’s engineering expertise has enabled the miniaturization of key components, resulting in a discreet yet powerful system. Full compatibility with X and M drive platforms, accessories, and chargers ensures a seamlessly connected and durable eBike experience.